Tuesday, April 29, 2025

Lithion Power 24S Smart BMS – 80A with Active Balancing for Li-ion/LiFePO4

 


In today’s fast-evolving world of energy storage, the importance of a reliable Battery Management System (BMS) cannot be overstated. Whether you’re building a high-capacity lithium-ion battery pack for an electric vehicle (EV), solar backup, or DIY energy project, ensuring safety, longevity, and optimal performance is crucial. The Lithion Power 24S Smart BMS – 80A with Active Balancing offers all that—and more.

🔋 What is a Smart BMS, and Why Does it Matter?

A Battery Management System (BMS) is the brain of a battery pack. It monitors the voltage, temperature, and current of individual cells, ensuring safe operation. A smart BMS adds features like Bluetooth connectivity, mobile app monitoring, data logging, and real-time protection settings.

Lithion Power’s 24S Smart BMS supports 24 series-connected cells and up to 80A continuous current, making it ideal for:

  • Electric vehicles (e-bikes, e-scooters, e-rickshaws)
  • Solar inverters and energy storage systems
  • High-capacity DIY lithium-ion or LiFePO4 battery packs

⚙️ Key Features at a Glance

Feature

Description

24S Support

Manages 24 cells in series – suitable for 86.4V LiFePO4 or 100.8V Li-ion packs

80A Continuous Discharge

Handles high current loads safely and reliably

Active Balancing

Redistributes energy between cells in real time for improved performance

Smart App Integration

Bluetooth-based app for real-time monitoring and configuration

Multiple Protections

Over-voltage, under-voltage, over-current, short-circuit, temperature cutoffs

Modular Design

Easy integration into custom battery packs

 

🔄 Active Balancing: The Game Changer

Unlike passive BMS units that bleed off excess energy as heat, active balancing transfers excess energy from higher-charged cells to lower-charged ones. This not only:

  • Improves overall energy efficiency,
  • Extends battery life,
  • But also ensures uniform cell performance over time.

This feature is especially critical in large packs where imbalance can lead to early degradation of cells.

📲 Smart Monitoring via Mobile App

The BMS connects to a mobile app (usually via Bluetooth) allowing users to:

  • View individual cell voltages
  • Monitor pack temperature
  • Customize cut-off thresholds
  • Log usage history
  • Receive alerts for faults

This makes diagnostics and tuning incredibly easy—even for non-engineers.

🛡️ Comprehensive Safety Features

Safety is at the core of any battery system. The Lithion Power 24S BMS includes:

  • Over-voltage protection to avoid overcharging
  • Under-voltage protection to prevent deep discharge
  • Over-current and short-circuit protection
  • Temperature protection with NTC sensors

These features reduce the risk of thermal runaway, fire, or permanent damage to cells.

🔌 Applications of the Lithion Power 24S BMS

This BMS is designed for high-voltage, high-current applications such as:

  • Electric Vehicles (EVs): Supports high-speed motor controllers and regen braking
  • Home Energy Storage Systems: Ideal for off-grid solar or hybrid setups
  • Industrial Battery Packs: Forklifts, power backups, robotics
  • DIY Powerwalls and Powerbanks

🧰 Installation Tips

  • Ensure all cells are balanced before connecting to the BMS.
  • Use proper connectors and thick gauge wires to handle high currents.
  • Connect the temperature sensors close to the center of the pack.
  • Always test the BMS functionality with a multimeter and the app before full load use.

Conclusion: Is It Worth It?

If you're looking for a robust, smart, and feature-rich BMS for a 24S Li-ion or LiFePO4 battery pack, the Lithion Power 24S 80A Smart BMS is an excellent choice. Its active balancing, app support, and high current capacity make it suitable for both professionals and serious hobbyists.

For more information battery management system for electric vehicle

 

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